Mettler-Toledo Product Inspection has launched the enhanced ProdX 2.0 data management software system.
Designed for use on food lines, as well as in pharmaceutical and chemical processing, the new and improved data management software package connects product inspection equipment across the entire production line into a single, unified network. In doing so, it is able to collect in-depth data about productivity and product quality issues, such as foreign body contamination, and access it in real time from one centralised location. ProdX 2.0 not only records the date, time, location of the reject, and the reason for removal, it now enables manufacturers to store verifying documentation about the active managerial control measures taken to prevent incidents re-occurring in the future. This ensures compliance with the new Hazard Analysis and Risk-Based Preventative Controls (HARPC) requirements of the FSMA, and with those of a wide range of international food standards approved by the Global Food Safety Initiative (GFSI), as well as pharma and product quality guidelines.
To ensure optimum product inspection documentation for manufacturers, ProdX 2.0 is able to manage data from a wide range of product inspection machines, including X-ray systems, metal detectors, checkweighers and, for the first time, vision inspection equipment. It is even capable of storing x-ray and vision inspection images of rejected packs to allow further analysis of rejection incidents by operatives at a later date.
In addition to helping to optimise food safety, ProdX 2.0 can support manufacturers in boosting productivity. Featuring a new standardised OPC Unified Architecture (OPC UA) server interface, and able to support PackML tags, the software can be seamlessly integrated into existing production line networks, not only connecting Mettler-Toledo systems, but also equipment and computer interfaces supplied by other manufacturers. This enables the software to collect data about the performance of all the inspection machines on the production line, from throughput speed to instances of product over- or under-fill, enabling the calculation of the overall equipment effectiveness (OEE) of the manufacturing process by the company’s control and MES system.
ProdX 2.0 is available as a turn-key starter pack that can be easily installed on standard-sized production lines and existing network equipment, as well as an expandable base pack that can be scaled to manufacturers’ specific size and connectivity needs. Mettler-Toledo will showcase the software at Interpack in Düsseldorf, Germany, from May 4-10,May 2017. Visitors will be able to see the software for themselves at Mettler-Toledo’s stand B55 in Hall 11.